In this articleI describe how to make a ceramic substrate lead dioxide anode following the ideas of some patents regarding inert substrate electrodes, but without the problematic, labour intensive procedure of making it conductive.
A brief history: to produce chlorates and/or perchlorates by electrolysis, one needs an inert anode, which has to resist the chlorine action. Many solutions are available. Platinum is the king of materials, but it is not cheap. Graphite is good for chlorates and one can use carbon rods instead, available as gouging rods. They are cheap, not always simple to find and unuseable for perchlorate production.
Others materials are usable, but I focused my attention on lead dioxide, as written in Wouter Visser's web page and after I exchanged some e-mails with Michael Mc Ardle.
Michael gave me a great amount of data, articles and references, and we started to make some GSLD (graphite substrate lead dioxide) anodes. You can read about it on Wouter's page and see that it's not a simple task. We quickly discovered that they were weak because it's difficult to obtain a perfect coating over a carbon rod, and the latter crumbled making the lead dioxide fall to the bottom of the electrolytic cell. Read the rest of this entry »